Testing and Inspection Services
Ensuring the reliability and performance of your electronic assemblies with cutting-edge technology and meticulous processes.
- ITAR Registered & ISO 9001:2015 Certified
- State-of-the-art equipment including Nordson DAGE X-Ray and Mirtec 3D AOI
- Serving the Pacific Northwest, Huntsville, Denver, and DMV areas
A Full Suite of Testing Services for Superior Product Reliability
Comprehensive Quality Assurance for Your PCBAs
SisTech Manufacturing, located in Bend, Oregon, offers a comprehensive range of testing and inspection services to guarantee the quality and functionality of your printed circuit board assemblies (PCBAs). We understand that in today’s demanding industries, like aerospace and defense – sectors we actively serve in areas like Huntsville, AL, and the DMV – failure is not an option. We utilize advanced equipment and rigorous procedures to identify potential defects early in the manufacturing process, minimizing rework and ensuring optimal performance. Our services include Automatic X-ray, Advanced Optical Imaging (AOI), Functional Testing, and additional advanced testing capabilities.
Minimizing Risk and Maximizing Performance
Our commitment is to deliver PCBAs that meet the highest standards of reliability. By catching potential issues early, we help you avoid costly recalls, field failures, and damage to your reputation. This is particularly crucial for clients in the Denver and Huntsville area, where we see a high demand for precision in the aerospace and technology sectors. We provide peace of mind, knowing your products are thoroughly vetted and ready for deployment.
Beyond Basic Testing: A Partnership for Quality
We don’t just test; we partner with you. We provide detailed reports and feedback, offering suggestions for design improvements (DFM) that can enhance manufacturability and long-term reliability. This collaborative approach is a key differentiator for SisTech Manufacturing.
- Automatic X-ray Inspection
- Advanced Optical Imaging (AOI)
- Functional Testing
- JTAG Testing
- Custom Test Fixtures
- Component-level probing, analysis, and troubleshooting
- Visual Inspection
Unparalleled Defect Detection with Nordson DAGE X-Ray
Unveiling Hidden Flaws with Advanced Technology
Our Nordson DAGE Automatic X-ray system with X-Plane CT Scan technology provides unparalleled visibility into your PCBAs. This allows us to detect hidden defects such as solder voids, shorts, opens, and component misalignment, even within complex, multi-layered boards and BGA components. For industries where even microscopic flaws can have significant consequences, this level of inspection is essential.
X-Plane CT Scanning: A Deeper Dive
The X-Plane CT Scan capability goes beyond traditional X-ray, providing detailed cross-sectional views of your assembly and components. This allows our technicians in Bend, OR, to analyze solder joints and component placement with unprecedented accuracy, ensuring the integrity of even the most intricate designs.
Ensuring Long-Term Reliability
X-ray inspection is crucial for ensuring the long-term reliability of high-density assemblies, particularly for applications in demanding environments. We proactively identify potential weak points that could lead to failure over time, preventing costly problems down the line.
Precision Defect Identification with Mirtec 2D and 3D AOI
High-Speed, Accurate Inspection
SisTech utilizes Mirtec 2D and 3D Advanced Optical Imaging (AOI) machines for high-speed, accurate inspection of components and solder joints. Our systems, located at our Bend, OR facility, are calibrated to identify even the slightest deviations from your design specifications. This rapid and precise inspection is critical for maintaining high throughput without sacrificing quality. Every assembly will receive an AOI inspection multiple times throughout the production process.
3D AOI: The Next Level of Precision
Our 3D AOI technology provides detailed height measurements and image comparison capabilities, enabling us to identify subtle defects that 2D systems may miss, such as lifted leads, insufficient solder, and component coplanarity issues. This is particularly important for complex assemblies with fine-pitch components. The added dimension of analysis significantly enhances our defect detection capabilities.
Adherence to IPC-A-610 Standards
AOI ensures that all components are correctly placed and soldered according to IPC-A-610 standards, a globally recognized benchmark for electronics assembly quality. Our commitment to these standards reflects our dedication to providing world-class manufacturing services. We can confidently serve customers across the Pacific Northwest and beyond, knowing our processes meet the highest industry requirements.
Verifying Performance and Functionality
Real-World Simulation for Optimal Performance
Functional testing verifies that your PCBA performs as intended in its final application. We closely follow test procedures based on your specifications to simulate real-world operating conditions. This ensures that the assembled product meets all performance requirements before it leaves our facility in Bend, OR. This step is crucial to ensuring that the final product functions flawlessly in its intended environment.
Tailored Testing for Your Specific Needs
We understand that every product is unique. Our team works closely with you to understand your specific testing requirements and develop a customized plan that addresses your individual needs. This tailored approach ensures comprehensive testing coverage.
Beyond Pass/Fail: Identifying Performance Issues
Functional testing can identify issues that may not be detectable through visual or automated inspection alone. We go beyond simply checking for functionality; we analyze performance characteristics to ensure optimal operation. This proactive approach helps to prevent potential problems and improve overall product quality.
Comprehensive Component-Level Testing
Custom Test Fixtures: Pinpointing Component Failures
Bed of nails testing is a powerful method for verifying the individual functionality of components and circuits on your PCBA. If you are desiring more than technician-conducted functional testing, we can work with partners to have a custom test equipment fixture manufactured to test each component against its expected parameters, identifying any faulty or out-of-tolerance parts. This extensive process provides a high level of fault coverage and helps ensure that every component is functioning correctly.
Ensuring Individual Component Reliability
A custom test fixture or JTAG testing isolates and identifies some of the smallest system or component-level defects, preventing them from impacting the overall performance of your assembly. This is particularly vital for complex boards with hundreds or thousands of components.
Maximizing Fault Coverage
These processes provide a high degree of certainty that your PCBA is free from component-level defects. Meticulous testing helps to minimize the risk of field failures and ensure long-term product reliability.
Rigorous Visual and Quality Checks
The Human Element: Expert Visual Inspection
In addition to our automated testing, SisTech performs thorough visual inspections at various stages of the assembly process. Our IPC-A-610, IPC 7711/7721, and J-STD-001 certified inspectors, based in Bend, OR, have decades of experience. They meticulously examine every assembly for any visible defects, ensuring adherence to industry standards and customer specifications. This human expertise complements our automated systems, providing an extra layer of quality assurance.
Lot Tracking and Traceability: Complete Accountability
When requested, we can perform lot tracking and traceability for all assemblies, providing a complete audit trail from component sourcing to final testing. This allows quick identification and addressing of any potential issues between batches, and provides customers with full transparency throughout the manufacturing process. This is especially valuable for clients in regulated industries, such as aerospace, medical, and defense.
Multi-Stage Inspection for Maximum Confidence
Our visual inspections are conducted at multiple points in the production process, ensuring that any potential issues are identified and corrected as early as possible. This proactive approach minimizes rework and ensures the highest possible quality.
State-of-the-Art Technology for Superior Results
Our Advanced Equipment Lineup
SisTech Manufacturing invests in the latest testing and inspection technology to ensure the highest levels of accuracy and efficiency. Our equipment includes:
- (1) Nordson Dage Ruby X-Ray with X-Plane (2015)
- (1) Mirtec MV-3L (2022)
- (2) Mirtec MV9-3D AOI (2013, 2015)
- Comprehensive Functional and Custom Testing Equipment
Continuous Investment in Technology: Ensuring Accuracy and Efficiency
We are committed to staying at the forefront of technological advancements in the electronics manufacturing industry. This ongoing investment ensures that we can provide our customers with the most advanced and reliable testing services available. Our state-of-the-art equipment enables us to perform testing and inspection with maximum accuracy and efficiency.
Why Choose SisTech for Your Testing Needs?
Enhanced Product Reliability and Performance: Guaranteed
Our rigorous testing procedures ensure that your products meet the highest standards of quality and reliability, minimizing the risk of field failures and maximizing customer satisfaction. We have a proven track record on improving yields for complex and difficult assemblies.
Reduced Risk of Field Failures: Protecting Your Reputation
By identifying and correcting potential defects early in the manufacturing process, we help you avoid costly recalls and damage to your brand reputation. We aim to be a trusted partner for clients in the Pacific Northwest, Denver, Huntsville, and the DMV areas.
Early Detection of Manufacturing Defects: Saving Time and Money
Our advanced testing and inspection capabilities allow us to identify potential issues before they become major problems, saving you time and money on rework and repairs.
Improved Product Quality and Yield: Maximizing Efficiency
Our focus on quality control helps to improve your overall product yield, reducing waste and maximizing the efficiency of your manufacturing process.
Compliance with Industry Standards: Meeting Global Benchmarks
Our testing procedures adhere to industry standards, ensuring that your products meet the highest global benchmarks for electronics assembly quality. Our certifications include:
ISO 9001:2015, ITAR Registered,
IPC-A-610 certified,
IPC-7711/7721 certified,
J-STD-001 certified,
CMMC Level 1 Certified.
Peace of Mind Knowing Your Products are Thoroughly Tested: Confidence in Your Products
With SisTech, you can be confident that your products have undergone rigorous testing and inspection, ensuring their quality, reliability, and performance.
Long-Term Cost Savings: Investing in Quality
Investing in thorough testing and inspection upfront can save you significant costs in the long run by preventing field failures, reducing warranty claims, and protecting your reputation.
Partner with SisTech for Reliable Testing and Inspection
Contact SisTech Manufacturing today to discuss your testing and inspection requirements. Our experienced team, based in Bend, Oregon, is ready to help you ensure the quality and reliability of your electronic assemblies. We are committed to providing exceptional service and support to clients across the Pacific Northwest and in key defense and technology hubs like Huntsville, Denver, and the DMV.
Frequently Asked Questions About Our Testing Services
We offer Automatic X-ray inspection (Nordson DAGE with X-Plane Technology), Advanced Optical Imaging (Mirtec 2D and 3D AOI), Functional Testing, JTAG Testing, Custom Fixture Testing, and visual inspection. These capabilities allow us to comprehensively assess every aspect of your PCBA, from component placement to overall functionality.
Yes, we are ITAR Registered and ISO 9001:2015 certified. Our technicians are certified to J-STD-001, IPC-A-610, as well as IPC-7711/7721. These certifications demonstrate our commitment to meeting the highest standards of quality and security.
Yes, we have a robust counterfeit parts program to ensure the authenticity and reliability of all components used in your assemblies. This program includes rigorous supplier vetting, component verification, and lot traceability procedures.
Yes, we can provide full lot tracking and traceability for assemblies when requested. This enables complete transparency and accountability throughout the manufacturing process, and helps with root cause diagnosis should any potential issues arise.
Our team has decades of experience building a wide variety of assemblies, including those for defense, aerospace, energy, consumer electronics, and embedded electronics. We have experience with PMC, XMC, cPCI, VME, AMC, uTCA, aTCA and VPX form factors, and are capable of assembling any form factors presented by our customers. This breadth of experience allows us to handle projects of varying complexity and across diverse industries.
We can accommodate 1 to 20+ layer rigid, rigid-flex, or flex boards. While we can handle a variety of board complexities, it is best to contact us regarding specific project details to confirm our capabilities, our suppliers capabilities, and any sourcing restrictions you may have. We are committed to working with you to find the best solution for your needs.
Yes, we can accommodate specific sourcing requirements, including procuring materials exclusively from the US or other designated countries. We understand the importance of supply chain security and compliance, particularly for defense and aerospace applications.
We offer design for manufacturing feedback; however, we can only offer limited reverse engineering services to help with parametric crosses and updating designs. Please contact us with your specific needs, and one of our team members can let you know if we can help.
Yes, we offer conformal coating and coating inspection services in-house, both UV and heat-curable. This protective coating helps to shield your PCBAs from environmental factors such as moisture, dust, and chemicals, enhancing their durability and reliability.
While we are based in Bend, Oregon, our strategic partnerships and efficient logistics allow us to effectively serve clients nationwide. We have experience working with clients in key defense and technology hubs, and we understand the unique requirements of these industries. Our streamlined processes enable us to provide timely and cost-effective service, regardless of your location. We also offer drop shipping services to facilitate efficient delivery to your end customers. Furthermore, our location in the Pacific Time Zone allows us to offer extended support hours to clients in eastern and central time zones.
